(This is a resend - previous send was rejected) Folks - A solution I used for thermals on a surface mount set of components - these are RF components that will ground to the surface layer on pin 2 (typically) of the footprint. What I did was place a series of 10mil x 10mil square pads around the perimeter of pad 2 such that there is 0 clearance between pad 2 and the "thermal" pad, and 0 clearance between the thermal pad boundary and the fill around the part. I am attaching a screen shot. The screen shot has the silk layer turned off for clarity. The "trick" is figuring out the exact coordinate location for the thermal pad itself. A little pencil and calculator work, but here are the results. I also did the same with a crystal (4 - pin rectangular) footprint, a filter (that's the little goofy part in the center with the fingers outward), and a custom antenna landing pad which had 28 of these suckers. If you plan your parts symmetrically, this is rather easy. Tony
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