On Jan 24, 2010, at 4:43 AM, Bob Paddock wrote:
CO2 laser is the wrong wavelength to cut metal.  Only a couple  
percent of the radiation is absorbed. Great for plastics, though,  
and many other materials.  With respect to >PCB etching, one  
thing I've thought about but haven't yet tried is simply using  
paint.  Apply a thin code of flat black paint as a resist (I'm  
guessing enamel would work best) >and let the laser ablate the  
paint where you want to etch.
We already use commercial grade pre-photosensitized FR4 laminate, so
doing painting and such is not needed.  My only concern was that  
there
might be issues of the wave-lengths between the LASER and the  
laminate
being miss-matched, but if the process is actually based on heat then
it is a non-issue.
Now that will depend on your photochemistry.  CO2 laser is not in  
the visible spectrum. You'd have to check the sensitivity of the  
photo emulsion w.r.t. wavelength.  Most litho films are not  
sensitive even to red, but do go up into ultra-violet.  I can't  
remember if CO2 is longer or shorter than visible light.  In any  
case, you'd get by with very low power.